Hardware and software system for monitoring oil pump operation in power high-voltage transformers
The article considers the basic prerequisites for the creation of an automated monitoring system for oil pumps of high-voltage transformers. This is due to the fact that the long operation of oil pumps results in deterioration and destruction of bearings, rubbing of the rotor, breakage and damage to the impeller, leakage, etc., which inevitably causes a significant decrease in the insulating properties of the transformer oil and leads to expenditures for its further recovery. False triggerings of gas protection sometimes occur. Continuous operation of the electric motor also requires additional equipment to protect the motor itself from various emergency situations, such as a short in the stator winding, a housing breakdown, an incomplete phase mode, etc. The use of stationary systems provides: diagnosing defects at an early stage of their development, increasing the reliability and longevity of the equipment components, increasing the overhaul period, decreasing the number of emergency stops, and adjusting the schedule of preventative maintenance. The basic principles of identification of the damaged part of the oil pump are given, the hardware and algorithmic solutions are considered in the work. The full-scale tests of the model sample on the power transformer of the high-voltage substation confirmed the assumption of the possibility of detecting the damaged unit separating it from the rest connected in one mechanical structure. A detailed analysis of the operation of each of the units is carried out by means of the general substation switchboard and displayed as graphs, diagrams and text messages. When the limit values of vibration are reached, faults in the operation of the unit are detected, the overlimit current values, a warning alarm is activated, and the command to disconnect the damaged unit is issued. The optimal solution for the organization of the information collection system using the principle of sensor networks, but combined via Wi-Fi technology, is given